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Small Mailer Boxes

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A Small Mailer Box is a compact, durable packaging solution made from high-quality materials, designed to offer protection while maintaining a sleek and functional appearance. Its size makes it ideal for shipping smaller items securely.

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Starting from 50 Boxes
Custom Size & Style
Fast Turnaround Time
No die & Plate Charges
Free Shipping in USA
Free Design Support

Our Easy Order Process

Customize Your Packaging
Customize Your Packaging

Choose from our extensive packaging solutions and personalize them with a variety of options to bring your ideal packaging to life.

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Request a Quote

After customizing your packaging, simply request a quote, and our packaging specialists will review your submission.

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Expert Consultation

Get expert consultation on your quote to reduce costs, improve efficiency, and minimize environmental impact.

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Production & Delivery

After finalizing the details, we’ll handle the entire production and shipping process. Just sit back and wait for your packaging to arrive!

Design Features

  • Compact and functional: The design is both space-efficient and protective.
  • Versatile in customization: Allows for various design elements, logos, and messages to be added.

Customization Options

  • Material: Variations in texture and weight.
  • Color schemes: Custom colors or accents.
  • Printed designs: Logos, patterns, or text.
  • Finishes: Matte or glossy.
  • Closure types: Tuck-end closures or other secure closures.

Why Choose a Small Mailer Box?

  • Efficient design: Perfect for safely shipping small products.
  • Durable construction: Ensures that items are well-protected during transit.
  • Versatility in use: Suitable for e-commerce, retail packaging, and gift boxes.
  • Cost-effective solution: Affordable and reliable for small item shipments.

Industries Benefiting from Small Mailer Boxes

  • E-commerce and retail
  • Handmade and artisanal products
  • Subscription services

Designing Your Perfect Small Mailer Box

  • Selecting the right size
  • Choosing materials: Standard, premium, or specialized materials.
  • Printing techniques: Digital or offset printing.
  • Adding special finishes: Embossing, debossing, foil stamping, spot UV.

Box Printify: Your Partner in Personalized Packaging

  • Expert designers: Assist in every step of the process.
  • Top-notch service: High-quality products.
  • Commitment: Providing packaging that aligns with your brand’s values.

How to Order Your Small Mailer Boxes

  1. Decide on specifications.
  2. Design your box.
  3. Get a quote.
  4. Review and approve.
  5. Production and delivery.

Caring for and Storing Your Small Mailer Boxes

  • Store in a cool, dry place away from direct sunlight.
  • Keep boxes flat to maintain shape and avoid creases.
  • Handle with clean, dry hands.
  • Consider using a dust cover for extended storage.

Choosing the right printing method is essential for creating high-quality custom packaging that represents your brand effectively. We offer three premium printing options to ensure vibrant colors, sharp details, and a professional finish. Whether you need cost-effective digital printing, high-volume offset printing, or striking UV printing for added impact, we have the perfect solution for your packaging needs.

offset printing
Offset Printing
Digital Printing
UV Printing
UV Printing
A close-up view of a screen printing machine applying orange ink onto a piece of paper featuring a black flower design.
Screen Printing

Take your custom boxes to the next level with luxury finishes like embossing, foiling, spot UV, and more—because your brand deserves to stand out!

Premium Lamination Options

soft-touch
Soft Touch Lamination
matte finish
Matte Lamination
gloss lamination finish
Gloss Lamination
Anti-scratch-lamination
Anti Scratch Lamination

Stunning Add-ons

gold foiling
Gold Foiling
silver foiling
Silver Foiling
spot UV finish
Spot UV
holographic finish
Holographic Foiling
embossing finish
Embossing
debossing finish
Debossing
Window Patching
Window Patching
box-divider-inserts
Box Divider Inserts
Paper Type Thickness (Pt) GSM Common Uses
Thin Paper 4 – 6 pt 50 – 90 Newspapers, book pages, inserts
Text Weight Paper 8 – 10 pt 100 – 150 Flyers, brochures, magazines
Light Cardstock 12 – 14 pt 160 – 220 Lightweight cartons, greeting cards
Standard Cardstock 16 – 18 pt 230 – 310 Product boxes, retail packaging
Heavy Cardstock 20 – 22 pt 320 – 400 Premium rigid boxes, business cards
Extra Thick Cardstock 24 – 28 pt 420 – 600 Luxury packaging, invitation cards
Corrugated Board (Single Wall) 24 – 40 pt 250 – 600 Mailer boxes, e-commerce shipping
Corrugated Board (Double Wall) 40 – 60 pt 600 – 900 Heavy-duty shipping, industrial packaging
Chipboard (Rigid Box Material) 30 – 60 pt 600 – 1200 Luxury rigid boxes, high-end packaging
Choosing the Right Paper Weight for Packaging
  • For lightweight packaging (e.g., product sleeves, paper bags): Choose 12-16 pt.
  • For standard product boxes (e.g., cosmetics, small retail items): 16-20 pt works well.
  • For premium packaging (e.g., rigid gift boxes, high-end branding): Go for 24 pt and above.
  • For shipping & mailers (e.g., e-commerce boxes, subscription packaging): Use corrugated board (24-60 pt).
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