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Custom Double Wall Cardboard Boxes

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The Double Wall Cardboard Box is engineered for durability and strength, making it an ideal choice for shipping and storage needs. Constructed with two layers of sturdy cardboard, this box provides enhanced protection for fragile items, ensuring they arrive at their destination safely. Its lightweight design minimizes shipping costs without compromising on quality, while the customizable size options make it versatile for various applications. Whether for retail, e-commerce, or personal use, this box is an environmentally friendly solution, easily recyclable and made from sustainable materials. Elevate your packaging experience with the reliable and robust Double Wall Cardboard Box

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Hashir Butt profile picture
Hashir Butt
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Adam and his team made this a great experience from start to finish. I came in not knowing a thing about designing boxes, but they never made me feel out of my depth. They listened, answered my questions and turned my ideas into something real. The final boxes look better than I imagined. I’m more than thrilled with how everything turned out. If you want your vision handled with care, I’d trust Adam and his team every time.
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Enilson Dos Reis profile picture
Enilson Dos Reis
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I’m blown away by the quality and service at BoxPrintify. I ordered branded mailer boxes for my boutique in New York, and they arrived exactly as I envisioned—sturdy, vibrant colors, and beautifully printed. Excellent communication and delivery times. Highly recommended!
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Domenico Manglaviti profile picture
Domenico Manglaviti
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I run a candle brand out of Brooklyn and needed custom packaging that matched the aesthetic of my products. BoxPrintify delivered exactly what I was hoping for! The print quality on the mailer boxes is stunning, and they even helped fine-tune my dieline. Super responsive team and quick delivery to Brooklyn!
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Giuseppe Micchia profile picture
Giuseppe Micchia
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We ordered branded shipping boxes for our beauty business in Queens, and BoxPrintify exceeded our expectations. Their support team was incredibly helpful when we needed to tweak the design, and the boxes turned out beautifully. Very professional service with fast shipping to NYC!
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Abdul Haseeb profile picture
Abdul Haseeb
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We ordered custom mailer boxes for our event and had a very tight budget. Box Printify surprised us by not only working within our price range but also delivering every box before the deadline. The boxes looked sharp and were just what we wanted. From start to finish, the process felt simple and we never worried about missing our event date. We appreciate how Box Printify paid attention to every detail under pressure. We will use them again whenever we need custom packaging for future events.
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Abeera Zahid profile picture
Abeera Zahid
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I ordered custom printed gable boxes and felt impressed from the start. The boxes looked sharp, and the print was crisp with bold colors. My order arrived so quickly, I almost couldn't believe it. Each box stood out on the shelf and made my brand look polished. I appreciated the high quality and the fast turnaround. If you want packaging that gets noticed without waiting forever, this is the place to go.
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Ali Choudhary profile picture
Ali Choudhary
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I recently ordered custom bakery boxes for my business in Albany, NY, and I couldn't be happier with the results! The boxes turned out exactly how I wanted sturdy, beautifully printed, and perfect for showcasing my baked goods. The quality and customer service were excellent throughout the process. Highly recommend for anyone looking for professional and reliable packaging solutions!
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Starting from 50 Boxes
Custom Size & Style
Fast Turnaround Time
No die & Plate Charges
Free Shipping in USA
Free Design Support

Our Easy Order Process

Customize Your Packaging
Customize Your Packaging

Choose from our extensive packaging solutions and personalize them with a variety of options to bring your ideal packaging to life.

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Request a Quote

After customizing your packaging, simply request a quote, and our packaging specialists will review your submission.

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Expert Consultation

Get expert consultation on your quote to reduce costs, improve efficiency, and minimize environmental impact.

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Production & Delivery

After finalizing the details, we’ll handle the entire production and shipping process. Just sit back and wait for your packaging to arrive!

Importance of Custom Double Wall Cardboard Boxes

In today’s competitive market, custom packaging can make all the difference in setting your brand apart. Custom double-wall cardboard Boxes offer a unique opportunity to showcase your brand’s identity, values, and message. With custom printing and design options, you can create a packaging solution that reflects your brand’s personality and resonates with your target audience.

Benefits of Custom Double Wall Cardboard Boxes

Durability and Protection

Double Wall Cardboard Boxes are designed to withstand the rigors of shipping and handling. The double-layer construction provides extra protection against shocks, bumps, and drops, ensuring that your products arrive safely at their destination.

Cost-Effectiveness

Custom Double Wall Cardboard Boxes may seem like a significant investment, but they can actually help you save money in the long run. By reducing damage and returns, you can minimize costly re-shipping and replacement expenses.

Branding and Marketing Opportunities

Custom Double Wall Cardboard Boxes offer a unique canvas for branding and marketing. With high-quality printing and design options, you can create a packaging solution that showcases your brand’s message, values, and personality.

Features of Double Wall Cardboard Boxes

Material and Construction

Double Wall Cardboard Boxes are made from two layers of corrugated cardboard, with a fluted layer in between. This construction provides exceptional strength, durability, and protection.

Sizes and Dimensions

Double-wall cardboard Boxes come in a wide range of sizes and dimensions to fit your specific needs. From small boxes for shipping individual items to large boxes for bulk orders, we have got you covered.

Printing and Design Options

At Box Printify, we offer a variety of printing and design options to suit your brand’s unique needs. From simple logos and text to complex designs and graphics, our team of experts can help you create a custom packaging solution that reflects your brand’s identity.

Uses of Double Wall Cardboard Boxes

Shipping and Storage

Double Wall Cardboard Boxes are ideal for shipping and storing fragile or sensitive items. The double-layer construction provides extra protection against shocks, bumps, and drops, ensuring that your products arrive safely at their destination.

Retail and Display

Double Wall Cardboard Boxes can also be used for retail and display purposes. With custom printing and design options, you can create a packaging solution that showcases your brand’s message, values, and personality.

Moving and Relocation

Double Wall Cardboard Boxes are also useful for moving and relocation purposes. The sturdy construction and extra protection make them ideal for transporting fragile or sensitive items.

How to Choose the Right Double Wall Cardboard Box

Considerations for Size and Material

When choosing a Double Wall Cardboard Box, it’s essential to consider the size and material of the box. Make sure to choose a box that is the right size for your products and made from high-quality materials that can withstand the rigors of shipping and handling.

Printing and Design Requirements

Consider your printing and design requirements when choosing a Double Wall Card I’ll continue writing the content based on the outline provided.

Printing and Design Requirements

Consider your printing and design requirements when choosing a Double Wall Cardboard Box. Do you need a simple logo and text, or a complex design and graphics? At Box Printify, we offer a variety of printing and design options to suit your brand’s unique needs.

Budget and quantity

Finally, consider your budget and quantity requirements when choosing a Double Wall Cardboard Box. At Box Printify, we offer competitive pricing and discounts for bulk orders, making it easy to stay within your budget.

Customization Options

At Box Printify, we offer a range of customization options to suit your brand’s unique needs.

Printing Techniques and Colors

We offer a variety of printing techniques, including digital printing, offset printing, and screen printing. We also offer a wide range of colors and finishes, from standard CMYK to Pantone colors and special effects.

Design and Layout Options

Our team of experts can help you design a custom packaging solution that reflects your brand’s identity and resonates with your target audience. From simple logos and text to complex designs and graphics, we can help you create a unique and effective design.

Special Finishing Options

We also offer a range of special finishing options, including gloss or matte lamination, spot varnishing, and embossing. These finishing options can help add an extra layer of protection and visual appeal to your custom packaging solution.

Why Choose Box Printify for Custom Double Wall Cardboard Boxes

At Box Printify, we pride ourselves on our commitment to quality, reliability, and customer service.

Quality and Reliability

We use only the highest-quality materials and construction methods to ensure that our double-wall cardboard Boxes meet the highest standards of durability and protection.

Competitive Pricing and Discounts

We offer competitive pricing and discounts for bulk orders, making it easy to stay within your budget.

Excellent Customer Service

Our team of experts is dedicated to providing exceptional customer service, from design and production to delivery and support.

Choosing the right printing method is essential for creating high-quality custom packaging that represents your brand effectively. We offer three premium printing options to ensure vibrant colors, sharp details, and a professional finish. Whether you need cost-effective digital printing, high-volume offset printing, or striking UV printing for added impact, we have the perfect solution for your packaging needs.

offset printing
Offset Printing
Digital Printing
UV Printing
UV Printing
A close-up view of a screen printing machine applying orange ink onto a piece of paper featuring a black flower design.
Screen Printing

Take your custom boxes to the next level with luxury finishes like embossing, foiling, spot UV, and more—because your brand deserves to stand out!

Premium Lamination Options

soft-touch
Soft Touch Lamination
matte finish
Matte Lamination
gloss lamination finish
Gloss Lamination
Anti-scratch-lamination
Anti Scratch Lamination

Stunning Add-ons

gold foiling
Gold Foiling
silver foiling
Silver Foiling
spot UV finish
Spot UV
holographic finish
Holographic Foiling
embossing finish
Embossing
debossing finish
Debossing
Window Patching
Window Patching
box-divider-inserts
Box Divider Inserts
Paper Type Thickness (Pt) GSM Common Uses
Thin Paper 4 – 6 pt 50 – 90 Newspapers, book pages, inserts
Text Weight Paper 8 – 10 pt 100 – 150 Flyers, brochures, magazines
Light Cardstock 12 – 14 pt 160 – 220 Lightweight cartons, greeting cards
Standard Cardstock 16 – 18 pt 230 – 310 Product boxes, retail packaging
Heavy Cardstock 20 – 22 pt 320 – 400 Premium rigid boxes, business cards
Extra Thick Cardstock 24 – 28 pt 420 – 600 Luxury packaging, invitation cards
Corrugated Board (Single Wall) 24 – 40 pt 250 – 600 Mailer boxes, e-commerce shipping
Corrugated Board (Double Wall) 40 – 60 pt 600 – 900 Heavy-duty shipping, industrial packaging
Chipboard (Rigid Box Material) 30 – 60 pt 600 – 1200 Luxury rigid boxes, high-end packaging
Choosing the Right Paper Weight for Packaging
  • For lightweight packaging (e.g., product sleeves, paper bags): Choose 12-16 pt.
  • For standard product boxes (e.g., cosmetics, small retail items): 16-20 pt works well.
  • For premium packaging (e.g., rigid gift boxes, high-end branding): Go for 24 pt and above.
  • For shipping & mailers (e.g., e-commerce boxes, subscription packaging): Use corrugated board (24-60 pt).
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