BoxPrintify

Blank Mailer Box

Want a blank mailer box package that keeps your products safe during long delivery hauls? We offer robust and durable mailer boxes with just about any design or finish our customers need. We make our blank mailer boxes using high-quality kraft paper, layered cardboard, corrugated cardboard, and fiberboard. These boxes last longer in all seasons, from long delivery hauls to extensive warehouse stays. Our mailer boxes also feature textured and matte finishes. But if you want a blank box with custom specifications, we do that too. Plus Printers can make custom-shaped mailer boxes with unique designs, die-cut handles, and custom inserts. Let Plus Printers deliver an exceptional range of mailer boxes for your company!

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๐Ÿ† 5,000+ Big and Small Brands Trust Us ๐Ÿฅฐ
Our Order Process

Need custom packaging? Getting started is easy! Just follow our four simple steps, and youโ€™ll have the perfect packaging solution in no time. ๐Ÿš€

Customize Your Packaging
Customize Your Packaging

Choose from our extensive packaging solutions and personalize them with a variety of options to bring your ideal packaging to life.

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Request a Quote

After customizing your packaging, simply request a quote, and our packaging specialists will review your submission.

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Expert Consultation

Get expert consultation on your quote to reduce costs, improve efficiency, and minimize environmental impact.

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Production & Delivery

After finalizing the details, weโ€™ll handle the entire production and shipping process. Just sit back and wait for your packaging to arrive!

History of Mailer Boxes

Mailer boxes have been around for decades, but theyโ€™ve evolved significantly over the years. From simple cardboard boxes to modern, eco-friendly options, mailer boxes have become an essential part of the shipping industry.

Features 

Blank mailer boxes typically come in various materials, including paper, cardstock, and recycled materials. They can be printed in various sizes, finishes, and colors to suit your brandโ€™s identity. The box design can be customized to fit your specific needs, including inserts, labels, and other features.

Types 

Blank mailer boxes come in various formats, including standard, luxury, and eco-friendly designs. Standard boxes are ideal for simple designs, while luxury boxes offer more premium features. Eco-friendly boxes are perfect for businesses that prioritize sustainability.

Designing a Blank Mailer Box

When designing a blank mailer box, consider the layout, typography, and color scheme. Keep it simple, yet effective, and make sure your design reflects your brandโ€™s identity. Use high-quality images and graphics to make your box stand out.

Benefits of Blank Mailer Boxes

One of the biggest advantages of blank mailer boxes is their ability to provide a professional and polished look for your shipments. Theyโ€™re a great way to showcase your products, while also providing a convenient and portable packaging solution. Blank mailer boxes are also a great way to differentiate yourself from competitors.

How to Choose the Right Blank Mailer Box

When choosing a blank mailer, consider the material, size, and finish. Think about your brandโ€™s identity and the message you want to convey. Select a box that reflects your values and personality.

Blank Mailer Box vs. Standard Packaging

Blank mailer boxes are often compared to standard packaging options. While standard packaging is more traditional, blank mailer boxes offer a unique twist. Theyโ€™re perfect for businesses and individuals who want to make a lasting impression.

Customizing Your Blank Mailer Box

Blank mailer boxes can be customized to meet specific needs. You can add your own logo, graphics, or images to create a unique and personalized design.

Blank Mailer Box in Various Industries

Blank mailer boxes are widely used in various industries, including e-commerce, retail, and food. Theyโ€™re perfect for businesses that want to promote their brand and create a lasting impression.

Tips for Using a Blank Mailer Box

When using a blank mailer, make sure to handle it with care. Avoid bending or folding the box, as this can damage the design. Use your box as a conversation starter, and make sure to follow up with new contacts.

Common Mistakes to Avoid

One of the most common mistakes to avoid is using a low-quality box. Choose a reputable printer and high-quality materials to ensure your box looks professional and elegant.

The Future of Blank Mailer Boxes

As the demand for blank mailer boxes continues to grow, we can expect to see new and innovative designs emerge. With advancements in technology and materials, blank mailer boxes will become even more versatile and effective.

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Starting from 50 Boxes
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Free Design Support
  • Lamination & Finishing Options
  • Printing
  • Paper Weight Chart

Take your custom boxes to the next level with luxury finishes like embossing, foiling, spot UV, and moreโ€”because your brand deserves to stand out!
Premium Lamination Options
soft-touch
Soft Touch Lamination
matte finish
Matte Lamination
gloss lamination finish
Gloss Lamination
Anti-scratch-lamination
Anti Scratch Lamination
Stunning Add-ons
gold foiling
Gold Foiling
silver foiling
Silver Foiling
spot UV finish
Spot UV
holographic finish
Holographic Foiling
embossing finish
Embossing
debossing finish
Debossing
Window Patching
Window Patching
box-divider-inserts
Box Divider Inserts

Choosing the right printing method is essential for creating high-quality custom packaging that represents your brand effectively. We offer three premium printing options to ensure vibrant colors, sharp details, and a professional finish. Whether you need cost-effective digital printing, high-volume offset printing, or striking UV printing for added impact, we have the perfect solution for your packaging needs.

offset printing
Offset Printing
Digital Printing
UV Printing
UV Printing
A close-up view of a screen printing machine applying orange ink onto a piece of paper featuring a black flower design.
Screen Printing

Paper Type Thickness (Pt) GSM Common Uses
Thin Paper 4 - 6 pt 50 - 90 Newspapers, book pages, inserts
Text Weight Paper 8 - 10 pt 100 - 150 Flyers, brochures, magazines
Light Cardstock 12 - 14 pt 160 - 220 Lightweight cartons, greeting cards
Standard Cardstock 16 - 18 pt 230 - 310 Product boxes, retail packaging
Heavy Cardstock 20 - 22 pt 320 - 400 Premium rigid boxes, business cards
Extra Thick Cardstock 24 - 28 pt 420 - 600 Luxury packaging, invitation cards
Corrugated Board (Single Wall) 24 - 40 pt 250 - 600 Mailer boxes, e-commerce shipping
Corrugated Board (Double Wall) 40 - 60 pt 600 - 900 Heavy-duty shipping, industrial packaging
Chipboard (Rigid Box Material) 30 - 60 pt 600 - 1200 Luxury rigid boxes, high-end packaging
Choosing the Right Paper Weight for Packaging
  • For lightweight packaging (e.g., product sleeves, paper bags): Choose 12-16 pt.
  • For standard product boxes (e.g., cosmetics, small retail items): 16-20 pt works well.
  • For premium packaging (e.g., rigid gift boxes, high-end branding): Go for 24 pt and above.
  • For shipping & mailers (e.g., e-commerce boxes, subscription packaging): Use corrugated board (24-60 pt).

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